Boards, cables and box builds. Engineer-reviewed. Built in Austin.
BSU Electronics is an ITAR-registered, ISO 9001 certified contract manufacturer. We review your design, source the boards and parts to your requirements, and build, inspect and test your hardware in Austin, Texas, from a single prototype to production.
- Since 1989Assembling in the U.S.
- 4SMT lines in Austin
- 3–5 daysTo quote
- No MOQPrototype to production
Lead times
- 3–5 business days Quote For new builds, once we have your files
- 2–6 weeks Typical delivery Partial and rush options available
- 12–24 hours Rev A turns For established customers, with boards and parts in hand
One partner from files to finished hardware.
Boards, cables and harnesses, box builds and die-cut parts are built under one ISO 9001 certified quality system. Send us a full turnkey job, a consigned kit or anything in between, and one team takes it through build, test and delivery.
- PCB assembly
- SMT, through-hole, mixed technology
- Cables & harnesses
- Built to IPC/WHMA-A-620
- Box build
- Integration, software load, final test
Your requirements decide where we buy.
Our sourcing team buys from established distributors and manufacturers across the U.S., Mexico and Asia, or domestic-only when an ITAR program needs it. We handle cut tape, loose reels and obsolete or hard-to-find parts, and we test consigned parts like our own.
- Turnkey
- Full procurement and kitting
- Domestic-only
- Available for ITAR programs
- Traceable
- Lot and serial tracking in E2 ERP
An engineer on every order, before the build.
More than a third of our team hold engineering degrees. Every incoming design gets a design for manufacturability review before we quote, and a design for sourcing and obsolescence review is available on any order. We advise; we never change your design.
- DfM
- Manufacturability, testability, cost
- DfS/O
- Availability, lead time, end-of-life risk
- Direct line
- Your engineers talk to ours
U.S. production in an ITAR-registered facility.
All production happens at our facility in Austin, Texas. BSU is ITAR registered with the U.S. Department of State.
- Location
- Austin, Texas
- ITAR
- Registered with DDTC
- Lines
- 4 SMT lines
Your files, shared only with the people who need them.
Don't upload ITAR-controlled files through the website: we coordinate a secure transfer instead. Access is controlled, our IT security is monitored with cybersecurity partner Compass MSP, and BSU is working toward CMMC Level 2, targeted Q1 2027.
- ITAR files
- Coordinated secure transfer, not web upload
- CMMC
- Working toward Level 2, targeted Q1 2027
- NDA
- Before detailed files are shared
Every board, inspected and tested.
Paste volume, area and height are measured on every print. Boards are inspected with 3D AOI and 5D X-ray, and tested with flying probe, in-circuit, power-up and functional test as the build requires. We build to IPC-A-610 and IPC J-STD-001, with Class 3 builds available.
- SPI
- Every print, Koh Young 3D
- X-ray
- BGA voiding, bridging, head-in-pillow
- Class 3
- Built and inspected to IPC Class 3
One path, nine steps, and an update at each one that matters.
See how we workStart a quote
Tell us about yourself and your project. After submitting, you’ll receive an email inviting you to share your design files.
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