How we work

Why engineering teams choose BSU.

We asked our customers. Four things came up again and again in our customer interviews, and they're how we run every job.

  1. 01A culture of saying yes
  2. 02Unusually fast turns
  3. 03Quality, not complacency
  4. 04Engaged engineers
01 / A culture of saying yes

We lean into the hard stuff.

  • Complex, high-layer-count and mixed-technology boards that other shops turn away
  • Custom test fixtures and jigs built in-house when a build needs them
  • Broad capabilities, from conformal coating to rework, BGA re-ball and component removal and replacement

“No problem is too big or small for BSU... their engineers are an extension of our team”

30-year customer, safety-critical test equipment
BSU engineer reviewing a board on a digital microscope with a colleague
02 / Unusually fast turns

Fast answers, fast builds, and easy to reach.

  • Quotes for new builds in 3–5 business days
  • 2–6 week typical delivery, with partial and rush options; 12–24 hour Rev A turns for established customers with boards in hand
  • Reach us by text, phone, email, Teams or online

“[BSU] is almost always the first quote we get back, and [they] work with us, to improve sourcing timelines.”

Lead purchaser, 23-year client
BSU team member at her desk on the production floor
03 / Quality, not complacency

The same inspection coverage on a prototype as on a production run.

  • 5D X-ray, 3D AOI, SPI on every print and flying probe test, all upgraded in the last 18 months
  • Built to IPC-A-610 and IPC J-STD-001, with Class 3 builds available
  • A culture of asking for feedback and acting on it

“Few teams truly understand designs this complex... it was an easy decision to work with them on the next revision”

2-year customer, aerospace assemblies for the US government
BSU technician at her inspection station
04 / Engaged engineers

Engineers who know your industry, on every order.

  • More than a third of our team hold engineering degrees
  • An industry specialist is assigned to each order and stays your point of contact through test
  • A cross-trained team that spots problems and opportunities before they reach the line
How our test caught a bad lot of consigned parts
Leyla Sudbury and a BSU engineer working through a board assembly at the bench
Tray of assembled boards, softly blurred

From quote to delivery, and when we update you

  1. 01

    Reach out

    You send a request through the quote form.

  2. 02

    File check

    We check you’ve sent everything we need to quote.

    We confirm we’re quoting, or tell you what’s missing.

  3. 03

    Quote

    An engineer reviews your design for manufacturability, and we quote within 3–5 business days.

    We send your quote.

  4. 04

    Discuss

    If needed, we walk through the quote and options with you.

    We discuss questions and options.

  5. 05

    Order

    You accept the quote and send a purchase order.

    We confirm we’ve accepted your PO.

  6. 06

    Schedule

    We schedule your order on our lines.

    We tell you your job is scheduled.

  7. 07

    Parts

    We order your parts, then receive and inspect them.

    We tell you your parts have arrived.

  8. 08

    Build

    We build, inspect and test your order: SPI on every print, AOI, X-ray and flying probe as the build requires.

  9. 09

    Ship

    We ship your order, with lot and serial traceability.

    We tell you it has shipped.

New customers

  1. 1

    Intro call

    We learn about your product, volumes and timeline, and you meet the engineers who’ll support you.

  2. 2

    NDA and term sheet

    We align on an NDA and a term sheet before you share detailed design files. Our mutual NDA and credit application are on the Quality & Compliance page.

  3. 3

    First order

    Usually an NPI or prototype build, so you can see our quality and communication firsthand.

  4. 4

    Secured volume

    As your product moves toward production, we agree secured volume so materials and capacity are planned ahead.

Book an intro call

What we need to quote

For PCB assembly:

  • Gerber or ODB++ files (plus fabrication drawing and stackup if we’re sourcing bare boards)
  • Bill of materials in Excel, with manufacturer part numbers, quantities, reference designators and approved alternates
  • Pick-and-place (centroid) file
  • Assembly drawing, including any special instructions
  • Quantity, any expected future volumes, and target delivery date
  • Required IPC class and any test requirements
  • Who supplies parts: turnkey, consigned or a partial kit
  • Whether the project is ITAR-controlled (if so, don’t upload files; you’ll receive an email inviting you to share your design files)

For cables and harnesses: a drawing with the wire list, connectors and lengths, plus quantity and delivery date.

Start a quote

Tell us about yourself and your project. After submitting, you’ll receive an email inviting you to share your design files.

Start a quote
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