Capabilities, equipment and credentials, in one place.
SMT, through-hole and mixed-technology PCB assembly on 4 SMT lines, cable and harness assembly, box builds and die cutting, built to IPC-A-610 and IPC J-STD-001 with Class 3 builds available.
Capability areas
NPI and Prototype PCB Assembly
NPI, quick-turn prototype and production PCB assembly with no minimum order: SMT, through-hole and mixed technology on 4 SMT lines, with engineer-led DFM on every order.
Design for Manufacturability (DFM)
Engineer-led design for manufacturability (DfM) and design for sourcing and obsolescence (DfS/O) reviews of Gerbers, BOMs and drawings before the build.
ITAR-Registered Facility
An ITAR-registered facility covering PCB assembly, cable and wire harness assembly and box builds for U.S. defense and aerospace programs, built to IPC-A-610, IPC J-STD-001 and IPC/WHMA-A-620.
Defense Electronics PCB Assembly
Defense electronics PCB assembly by an ITAR-registered contract manufacturer. SMT, through-hole, cable harness, and box build to IPC-A-610 and IPC J-STD-001 with full traceability.
Cable & Wire Harness Assembly
Custom cable and wire harness assembly built to IPC/WHMA-A-620: internal and external harnesses, fiber optic, RF, power, shielded, twisted pair, coax, and flex, including heavy gauge and overmolding, verified with automatic cable eye testing.
Box Build & System Integration
Complete box build and electromechanical system integration: PCB assembly, cable harness, housing and fabricated part sourcing, software and firmware download, device programming, and final test and acceptance, by an ITAR-registered US manufacturer.
Custom Die Cutting
In-house die cutting of gaskets, thermal pads, VHB tape and labels for PCB assemblies and box builds.
Technical breadth
- PCB TYPES
- Rigid • Flex • Rigid-Flex • Multi layer • RoHS Compliant • Control Impedance • High Frequency
- SOURCING
- Turnkey • Consigned • Cut Tape • Loose Reels • Obsolete • Domestic Sourcing ( ITAR-Compliant )
- ASSEMBLY AND DE-PANELIZING
- SMT • Through-Hole • Press-Fit • V-Score • Mouse-Bites • Mechanical Routing
- SOLDERING
- Jet-Paste • Stencil Printing • Reflow • Wave • Programmable Selective Soldering • Clean • No Clean
- REPAIRING
- Debug • Rework • BGA Re-Ball • Component Removal and Replacement
- TESTING
- Flying Probe • 5D X-Ray • 3D AOI • SPI In-Line • In-Circuit • Power-Up • Functional • Visual • Ionic Contamination • Temperature Cycling • High Potential • Boundary Scan
- DESIGN-FOR-X SERVICES
- Engineer Review on Every Order • Manufacturability • Testability • Cost • Component Availability and Alternates • Custom Test Fixtures and Jigs
- ADD-ONS
- Box Build • Conformal Coating • System Integration • Device Programming • Software Download and Integration
- CABLES AND HARNESSES
- Internal • External • Fiber Optic • RF • Power • Shielded • Un-Shielded • Coax • Flex • Twisted Pair • Heavy Gauge • Overmolding • Automatic Cable Eye Testing
- CUSTOM DIE CUTTING
- Labels • Gaskets • VHB Tape • Thermal Pads
Assembly and inspection equipment
4 SMT lines in Austin, Texas. Model numbers available on request.
- Paste application and SPI
- Large-format stencil printer for boards up to 7 ft x 3 ft, with 3D solder paste inspection measuring volume, area and height on every print SJ Innotech (printer), Koh Young (3 SPI systems)
- SMT
- Pick-and-place across 4 SMT lines Mycronic (MyData)
- Through-hole
- Selective solder with localized heating for Class 3 barrel fill, wave solder, and conventional hand-solder stations ACE
- Reflow
- Convection reflow ovens, profiled with thermocouples per assembly, plus controlled cold storage for solder paste Heller
- Inspection and test
- 3D AOI, 5D X-ray (BGA voiding, bridging, head-in-pillow), flying probe, in-circuit, power-up and functional test Koh Young Zenith Alpha (3D AOI), X-Tek XTV 160 (5D X-ray), Takaya (2 flying probes)
- Cabling
- Automatic cable eye testing for continuity, shorts and miswires, plus wire processing and crimp tooling, built to IPC/WHMA-A-620
- Cleaning
- Board wash with ionic cleanliness verified by ion chromatography, plus stencil cleaning Nuclean, SMART Sonic
- Traceability
- Lot and serial traceability for components and assemblies, used to quarantine suspect lots E2 ERP
Certifications, registrations and identifiers
- ISO 9001
- Certified quality management system
- ITAR
- Registered with the U.S. Department of State, Directorate of Defense Trade Controls (DDTC)
- CMMC
- Working toward Level 2 certification, targeted Q1 2027
- IPC workmanship
- Boards built to IPC-A-610 and IPC J-STD-001, cables to IPC/WHMA-A-620, with Class 3 builds available
- CAGE code
- 34UT9
- UEI
- MG56G2DQJLY3
- DUNS
- 605538743 (SAM.gov registration active)
All controlled technical data is handled by authorized U.S. persons, and production stays in the United States. Domestic-only component sourcing is available for ITAR programs.
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