Aerospace, Space & Defense Case studies
Case studies
Proof, in parameters.
Anonymized builds from our Austin lines: the board, the hard part, what we did about it, and the numbers that came out.
Aerospace, Space & Defense All case studies
- 01 Aerospace, Space & Defense
A 34-layer, 3,515-component board built and inspected to IPC Class 3
93 production boards combining 0201 passives, BGAs, mixed SAC/SnPb metallurgy and Class 3 through-hole fill on a thick stackup. 100% passed final inspection and test.
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02 Semiconductor EquipmentZynq control board for a semiconductor laser generator: catching a bad consigned lot before it reached the fab
Repeat production of a 16-layer Zynq-7000 control board for wafer fab equipment. Flying probe caught a bad lot of customer-supplied Ethernet PHYs that visual inspection and AOI can't see.
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03 Semiconductor EquipmentHeavy-copper EMI filter and soft-start board for a 30–60 kW plasma generator
6 oz copper on a board thicker than 0.100 in, with large through-hole filter parts, ion chromatography cleanliness and anti-corona coating for high-voltage service. 100+ units in repeat production.
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04 Aerospace, Space & Defense28-layer mixed RF and digital antenna command-and-control board: 300,000 Class 3 placements in 3 weeks
100 defense boards with blind and buried vias, controlled impedance, SMA launches and RF shield cans, about 3,000 components each, built to IPC Class 3 under ITAR controls and delivered 3 weeks from full kit.
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05 Autonomous Vehicles & TransportationDesigned and built by BSU: potted passenger restraint sensor modules for transport systems
A safety-critical sensor module that tells a monorail's control system a passenger restraint is latched. BSU designed the PCB, the cable assembly and the potting, and functionally tests every module.
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