NPI and Prototype PCB Assembly
BSU assembles new-product boards for aerospace, space, defense, semiconductor equipment, robotics and industrial teams, from a single prototype to production. There is no minimum order quantity. Quotes take 3–5 business days, Rev A/B turns take days, and typical delivery is 2–6 weeks, with partial and rush options.
An engineer on every order
Every order gets an engineer who reviews your files for manufacturability before the build. More than a third of our team hold engineering degrees, so design issues surface on the line, not in qualification.
Capabilities
SMT, through-hole and mixed technology on 4 SMT lines • rigid, flex, rigid-flex and high-layer-count boards • IPC Class 3 builds • turnkey, consigned or partial kits • cut tape and loose reels • obsolete and hard-to-find parts • device programming • flying probe, 3D AOI, SPI and 5D X-ray inspection.
Proof
A 34-layer board with 3,515 components and 12,000+ solder joints per board, built and inspected to IPC Class 3: 100% of the 93 boards passed final inspection and test. See the case study at bsuinc.com/case-studies/34-layer-class-3-board.
Frequently Asked Questions
No. BSU builds single prototypes, small NPI lots and production runs.
Established customers can get Rev A turns in 12–24 hours with boards and parts in hand, and Rev A/B turns take days when parts are available. New quotes take 3–5 business days.
Yes. We accept cut tape, loose reels and consigned parts, and can source the rest.
Have a Rev A to build? Send us your files.
