Cable & Wire Harness Assembly
BSU Electronics designs and builds custom cable and wire harness assemblies for military, aerospace, semiconductor, and industrial customers. As an ITAR-registered, US-based contract manufacturer operating since 1989, we build to IPC/WHMA-A-620 and verify every harness with automated test.
Cable & Harness Capabilities
Internal and external harnesses, fiber optic assemblies, RF cables, power cables, shielded and unshielded wiring, twisted pair, coax, and flex. We support heavy gauge wiring and overmolding for ruggedized and field-deployed applications.
Built to IPC/WHMA-A-620
Our cable and harness assemblies are built to IPC/WHMA-A-620, the industry standard for requirements and acceptance of cable and wire harness assemblies. Higher-reliability class builds are available for military and aerospace programs.
Test & Verification
Every harness is verified using an automatic cable eye tester for continuity, shorts, and miswires, with additional inspection and functional testing available based on customer requirements and full traceability throughout.
Integrated With Your Build
Cable and harness assembly integrates directly with our PCB assembly and box build services, so complete electromechanical systems are produced under one ITAR-registered, US-based roof, with no minimum order quantity, quotes in 3–5 business days, and typical delivery in 2–6 weeks.
Frequently Asked Questions
BSU Electronics builds cable and wire harness assemblies to IPC/WHMA-A-620, the industry standard for requirements and acceptance of cable and wire harness assemblies, with higher-reliability class builds available for military and aerospace programs.
BSU Electronics builds internal and external harnesses, fiber optic, RF, power, shielded and unshielded, twisted pair, coax, and flex assemblies, including heavy gauge wiring and overmolding for ruggedized applications.
Each assembly is verified with an automatic cable eye tester for continuity, shorts, and miswires, with additional inspection and functional testing available, and full traceability throughout the build.
Ready to discuss your cable and harness requirements?
